Hit aggressive scale-up targets by increasing your assembly and test efficiency with AI-powered technology. Identify and fix defects in-line before test – improving first-pass yield, preventing lengthy debugging and repair, and accelerating the time from surface mount assembly to pack-out.
Leverage AI image analysis to discover assembly anomalies anywhere in the field of view – providing immediate insight into workmanship issues that cause test or field failures. With just five units of data, easily set up tests to intercept defects prior to functional testing.
Perform hundreds of individual visual checks in seconds, maximizing inspection coverage while minimizing human error. Intercept assembly issues in real-time and initiate guided in-line rework to protect FPY and avoid diverting units to the bone pile.
Enable surgical repairs by pinpointing the root cause of test failures with Solve AI. Automated analysis surfaces causal relationships between failures and unit variations to direct debug efforts and prevent looping between the bone pile, test, and back again.
Ensured consistent product quality and reduced defect hunt and root cause time by half.
Improved customer satisfaction and saved $953K per year by validating root cause in two weeks
Instrumental’s approach centers on data analysis rather than data origin. Our solutions have been successfully applied to various products, including blade servers, enterprise cameras, EV chargers, solar inverters, and infrared cameras. We collaborate closely with clients to configure the imaging station to align with your specific product requirements, or we can use an existing image source like an X-Ray machine, AOI machine, etc.
Instrumental is sought after in five key scenarios by its customers:
– To enhance yield on an existing production line
– To establish new factories or lines without compromising quality or speed
– To stabilize production that has gone out of control
– To expedite New Product Introduction (NPI) programs across remote factory locations
– To supervise distant Joint Design Manufacturer (JDM) or Original Design Manufacturer (ODM) partners
The company’s value persists throughout the entire product lifecycle, even after initial objectives have been accomplished, making it a reliable and long-term business partner.
Yes, The Instrumental solution has proven its efficacy in low volumes of mission-critical electronics like solar inverters, first responder radios, and blade servers. This is possible by using a sophisticated generalized low-shot algorithm, facilitating seamless implementation with as few as 30 units. With the added benefits of full traceability and high mix features, our customers can efficiently manage multiple SKUs across different sites, streamlining their operations and improving efficiency.
