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Build Better Handbook: Table of Contents
  •   

    Start Here

    • Introduction to the Build Better Handbook

    • Manufacturing Term Glossary

  •   

    Getting Culture Right

    • Jeff Lutz: Team Culture Drives Product Performancepopular

    • Scrappy Ways to Execute Like Applepopular

    • Building a Culture of Quality

    • Building the World's Most Reliable Products: Insights from Medical and Defense Leaders

    • Fear Management

  •   

    NPI: A How To Guide for Engineers & Their Leaders

    • Leading from the Front

      • Marcel Tremblay: The Olympic Mindset & Engineering Leadershippopular
      • Anurag Gupta: Framework to Accelerate NPI
      • Kyle Wiens on Why Design Repairability is Good for Business
      • Nathan Ackerman on NPI: Do The Hard Thing First
      • JDM Operational Excellence in NPI
    • Building the Team

      • Quality is Set in Development & Maintained in Production
      • 3 Lessons from Tesla’s Former NPI Leader
      • Maik Duwensee: The Future of Hardware Integrity & Reliability
      • Reject Fake NPI Schedules to Ship on Time
      • Leadership Guidance for Failure to Meet Exit Criteria
    • Screws & Glue: Getting Stuff Done

      • Choosing the best CAD software for product design
      • Screws vs Glues in Design, Assembly, & Repair
      • Best Practices for Glue in Electronics
      • A Practical Guide to Magnets
      • Inspection 101: Measurements
      • A Primer on Color Matching
      • OK2Fly Checklists
      • Developing Your Reliability Test Suite
      • Guide to DOEs (Design of Experiments)
      • Ten Chinese phrases for your next build
    • NPI Processes & Workflows

      • EVT, DVT, PVT Stage Gate Definitions
      • Hardware Schedules are Driven by Iteration
      • The Shedletsky Test: 12 Requirements for NPI Programs
      • 4 Best Practices for Generational Knowledge Building
  •   

    Production: A Primer for Operations, Quality, & Their Leaders

    • Steven Nickel on How Google Designs for Repair

    • Navigating Factory Moves and Scaling Production in an Era of Uncertainty with PRG's Wayne Miller

    • Leading for Scale

      • Petcube’s Alex Neskin Embraces Imperfection to Deliver Innovation
      • Proven Strategies for Collaborating with Contract Manufacturers
      • Greg Reichow’s Manufacturing Process Performance Quadrants
      • 8D Problem Solving: Sam Bowen Describes the Power of Stopping
      • Cut Costs by Getting Your Engineers in the Field
      • Garrett Bastable on Building Your Own Factory
      • Oracle Supply Chain Leader Mitigates Risk with Better Relationships
      • Brendan Green on Working with Manufacturers
      • Surviving Disaster: A Lesson in Quality from Marcy Alstott
    • Ship It!

      • Serialization for Electronics Manufacturing
      • Tactics to Derisk Ramp
      • E-Commerce Ratings Make Product Quality a Competitive Edge
    • Production Processes & Workflows

      • Failure Analysis Methods for Product Design Engineers: Finding Sources of Error
      • Failure Analysis Methods for Product Design Engineers: Tools and Techniques
      • How to Improve First Pass Yield with Instrumental
      • How to Identify Dark Yield
      • JDM Operational Excellence in Production
  •   

    Thinking Ahead: How to Evaluate New Technologies

    • How to Buy Software (for Hardware Leaders who Usually Don’t)

    • Adopting AI in the Aerospace and Defense Electronics Space

    • Build vs Buy: A Guide to Implementing Smart Manufacturing Technology

    • Leonel Leal on How Engineers Should Frame a Business Case for Innovation

    • Saw through the Buzzwords

      • Managed Cloud vs Self-Hosted Cloud vs On-Premises for Manufacturing Data
      • AOI, Smart AOI, & Beyond: Keyence vs Cognex vs Instrumentalpopular
      • Visual Inspection AI: AWS Lookout, Landing AI, & Instrumental
      • Manual Inspection vs. AI Inspection with Instrumentalpopular
      • Electronics Assembly Automation Tipping Points
      • CTO of ASUS: Systems Integrators for Manufacturing Automation Don't Scale
    • ROI-Driven Business Cases & Realized Value

      • Building a Buying Committee
      • How to Buy Software (for Those Who Usually Don't)
  •   

    Webinars and Live Event Recordings

    • Get Me Outta Here! Racing to Full Production Somewhere Else

    • Tariff Talk for Electronics Brands: Policies Reactions, Reciprocal Tariffs, and more.

    • Materials Planning: The Hidden Challenges of Factory Transitions

    • Build Better 2024 Sessions On Demand

      • Superpowers for Engineers: Leveraging AI to Accelerate NPI | Build Better 2024
      • The Motorola Way, the Apple Way, and the Next Way | Build Better 2024
      • The Future of Functional Test: Fast, Scalable, Simple | Build Better 2024
      • Build Better 2024 Keynote | The Next Way
      • Principles for a Modern Manufacturing Technology Stack for Defense | Build Better 2024
      • What's Next for America's Critical Supply Chains | Build Better 2024
      • Innovating in Refurbishment, Repair, and Remanufacturing | Build Better 2024
      • Leading from the Front: The Missing Chapter for Hardware Executives | Build Better 2024
      • The Next Way for Reducing NPI Cycles | Build Better 2024
    • The State of Hardware 2025: 1,000 Engineers on Trends, Challenges, and Toolsets | Build Better 2024

      • Scaling Manufacturing: How Zero-to-One Lessons Unlock New Opportunities in Existing Operations | Build Better 2024
    • Build Better Fireside Chats

      • Aerospace and Defense: Headwinds & Tailwinds for Electronics Manufacturing in 2025
      • From Counterfeits to Sanctions: Securing Your Supply Chain in an Era of Conflict
      • Design for Instrumental - Simple Design Ideas for Engineers to Get the Most from AI in NPI
      • Webinar | Shining Light on the Shadow Factory
      • Tactics in Failure Analysis : A fireside chat with Dr. Steven Murray
    • Preparing for Tariffs in 2025: Resources for Electronics Manufacturers

      • How to Prepare for Tariffs in 2025: Leaders Share Lessons and Strategies
      • Tariff Talk for Electronics Brands
      • Talking Trade Compliance with Gabrielle Griffith
      • GUIDE: Moving Your Factory
  1. Build Better Handbook
  2. Production: A Primer for Operations, Quality, & Their Leaders
  3. Leading for Scale

Leading for Scale

Estimated reading time: · copy link

Leading for scale as imagined by MidJourneyUnlike new product development, which at times can be options, electronics production is a daily operation that impacts the top-line revenue for the organization. Replicating and bringing up lines, keeping them up, and optimizing their performance is a daily battle for operations leaders. When you're leading for scale, you're never too far from a crisis -- one late shipment or one sick operator and you could spend the rest of the quarter chasing your quarterly commitment.

This chapter will offer a direct look into the essentials for operations, quality, and manufacturing leaders -- how to select the right manufacturing partners, how to avoid a crisis and what to do if you find yourself in one, and how to optimize your manufacturing process to deliver margin improvements, drawing from the real-world experiences of seasoned peer leaders. This chapter will grow as we meet and interview leaders with stories about the hard-won lessons that shape how they lead.

If you are interested in contributing or would like to nominate a phenomenal leader with lessons to contribute to benefit others, please email us at communications@instrumental.com with your suggestion.

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