Deliver the highest quality product with zero defects

Leverage AI-driven inspection technology, manufacturing oversight, and on-demand failure analysis for detecting, capturing, and resolving novel defects. Ensure zero escapes, elevate First Pass Yield (FPY), and minimize rework through comprehensive quality management.

reduce bonepile

Intercept defective units in the upstream assembly process with AI-powered visual inspection, which runs hundreds of inspection tests and reduces the need for costly and time-consuming downstream tests, teardowns, and rework.

improve FPY

Catch production issues early with anomaly-detecting AI and pass/fail monitoring. Then, trace and resolve issues using a historical data record and AI-powered failure analysis tools to minimize the risk of additional defective units and boost your initial yield. 

reduce inspection cost and time​

Augment operator judgment with automated AI-powered visual inspection. The AI runs 100s of inspections in seconds and reduces human error in high-mix scenarios by swiftly switching contexts and highlighting defects.

improve engineering efficiency​

Streamline failure analysis workflows with AI-powered correlations, virtual teardown, and complete data record of every unit. Our technology eliminates 100s of root causes quickly and helps you trace defects, saving engineering time spent on running DOE’s, data collection and debugging.
Manufacturing AI and Data Platform 
Instrumental delivers a real-time unified, traceable manufacturing data record, providing valuable insights across the product lifecycle.
Leverage AI for preventative and corrective action, production management, and digital transformation.


Instrumental’s approach centers on data analysis rather than data origin. Our solutions have been successfully applied to various products, including blade servers, enterprise cameras, EV chargers, solar inverters, and infrared cameras. We collaborate closely with clients to configure the imaging station to align with your specific product requirements, or we can use an existing image source like an X-Ray machine, AOI machine, etc.

Instrumental is sought after in five key scenarios by its customers:
– To enhance yield on an existing production line
– To establish new factories or lines without compromising quality or speed
– To stabilize production that has gone out of control
– To expedite New Product Introduction (NPI) programs across remote factory locations
– To supervise distant Joint Design Manufacturer (JDM) or Original Design Manufacturer (ODM) partners
The company’s value persists throughout the entire product lifecycle, even after initial objectives have been accomplished, making it a reliable and long-term business partner.

Yes, The Instrumental solution has proven its efficacy in low volumes of mission-critical electronics like solar inverters, first responder radios, and blade servers. This is possible by using a sophisticated generalized low-shot algorithm, facilitating seamless implementation with as few as 30 units. With the added benefits of full traceability and high mix features, our customers can efficiently manage multiple SKUs across different sites, streamlining their operations and improving efficiency.

Schedule a Cost Savings Analysis with one of our Solutions Architects

Molly McShane

Solutions Architect
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